Service Notes – 50,088. Fitting a 2009 > JCW Brembo Sports Brake Kit on a 2006 R53.
After 50,000 miles my original brakes were ready to be replaced. This was also the sixth birthday for my MINI too. The rotors were corroded the most but, surprisingly the pads all around were still pretty good—I could have driven more miles on them. One of the rear pads (inside passenger side) was the most worn and the front pads were still ok with about 1/8″ left of material. The sensors were untouched.
I researched all the brake upgrades, big brake kits and decided on upgrading to factory MINI parts with fitting of the 2009 up John Cooper Works Brembo Sports Brake Kit. This kit is normally fitted to 2009 on R56 models with specific 17″ rim fitments to fit over the front calipers. Check, I run 17″ rims (MINI R90s and R85s) and bought H&R 15mm DR spacers and longer 40mm lug bolts. I learned that this kit fits on the R53 as is! I wanted to order the full kit from our new MINI dealer in Shelburne, VT (MINI of Burlington) unfortunately, they were not ready yet for ordering. So, I found outmotoring had this available. After ordering the huge kit from Grayson BMW / MINI of Knoxville (via outmotoring = free shipping!) it arrived on a neat little German built wood pallet.
I finally had some time and got to work removing the old system components and installing the new. Notes: the front brake backing shields needed to be removed, front 2007 on R56 brake lines installed and some rear line to caliper adapters fitted. Also needed to remove some material from the rear trailing arms and modify the round emergency brake cables to fit into square holes. See photos after the jump.
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